How to Measure Screw Thread Size

Understanding how to measure screw thread size correctly is crucial for ensuring a secure and effective fit for any project! As industry experts, we want to help you avoid the hassle of ordering the wrong-sized screw and delaying your project.

Discover what screw thread size is, along with how to determine the thread pitch, diameter, and length to ensure the perfect fit for your needs.

how to measure screw thread size

What Is a Screw Thread?

A screw thread refers the structure or ridge that wraps around the cylinder or shaft of a screw or bolt. It is the portion of the screw that allows it to be fastened or turned. If you’re wondering how to determine screw thread size, know that it can vary depending on whether the screw is measured using the metric system or imperial system. For example, in the metric system, an M3 screw has a 3 mm diameter.

What Is the Thread Pitch?

If you’re wondering how to determine thread pitch, it’s important to first understand which part of the screw it refers to. While the screw thread is the structure that wraps around the screw, the thread pitch is the measurement between adjacent screw threads, also typically measured in millimeters.

The second number in the name of the screw indicates the thread pitch, which shows distance between the threads. For instance, M2-0.25 indicates a 2 mm diameter with a 0.25 mm distance between each thread.

 

Screw Thread Measurement Guide

Metric System
Imperial System
Comparison

Metric Screw Thread Measurement

Example: M3-0.5 indicates a screw with a 3mm diameter and 0.5mm thread pitch
Thread Pitch
(0.5mm)
Diameter
(3mm)
Total Length
(30mm)

How to Measure:

  1. Diameter (D): Measure across the widest point of the thread in millimeters.
  2. Thread Pitch (P): Measure the distance between adjacent threads in millimeters.
  3. Length (L): Measure from the top of the head to the tip of the screw in millimeters.
Metric Designation: MDNominal Diameter in mm-PThread Pitch in mm × LLength in mm

Imperial Screw Thread Measurement

Example: #6-32 × 1" indicates a #6 size screw (0.138" diameter) with 32 threads per inch and 1 inch length
TPI
(32 threads
per inch)
Diameter
(#6 / 0.138")
Total Length
(1 inch)

How to Measure:

  1. Diameter: Given as a number (#0-#14) or fraction for larger sizes.
  2. Thread Count: Count threads per inch (TPI) using a thread gauge.
  3. Length: Measure from the top of the head to the tip in inches.
Imperial Designation: #NScrew Size Number-TPIThreads Per Inch × LLength in inches

Metric vs. Imperial Comparison

Understanding both measurement systems is crucial when working with screws from different sources.

Feature Metric System Imperial System
Diameter Millimeters (mm) Number (#) or fractions of inches
Thread Specification Thread pitch (distance between threads in mm) Threads per inch (TPI)
Length Millimeters (mm) Inches or fractions of inches
Example Notation M3-0.5 × 10mm #6-32 × 1/2"
Common Sizes M2, M3, M4, M5, M6 #2, #4, #6, #8, #10

Common Conversion Approximations

Metric Size Approximate Imperial Equivalent
M2 #0 (0.060")
M2.5 #3 (0.099")
M3 #5 (0.125")
M4 #8 (0.164")
M5 #10 (0.190")
M6 1/4" (0.250")
Note: These are approximate conversions. For precision work, it's best to use the specified system rather than converting between systems.

 

How to Determine Screw Thread Sizes

Having the correct thread size measurements is vital to ensure compatibility with the materials and components you are working with. Incorrect measurements can lead to misaligned parts, damaged materials, or weak connections.

If you’re looking for how to measure screw thread size, the process involves a few simple steps, which include the following.

1. Measure the Diameter

The first step in how to determine your screw thread size is to measure the diameter of the screw. This should take into account the entire width of the screw and will usually be measured at its widest point across the thread.

2. Identify the Thread Pitch

The next step involves learning how to determine thread pitch. This can be determined in two ways:

  • Using a thread pitch gauge – Simply line up the screw threads with the notches on the gauge to find the exact match
  • Manually counting the threads – Count the number of threads over a specific length, usually one inch for standard screws or a few millimeters for metrics screws

3. Measure the Length

Next, you will measure the overall length of the screw. For screws with flat heads, this measurement starts from the top of the head and extends to the tip of the screw. For screws with different heads, you will measure from the top to the bottom of the pitch.

Additionally, it’s important to get the length right to ensure the screw fits the material thickness in the application you are working with.

Choose Kozak Micro Adjusters as Your Preferred Fine Adjustment Screw Supplier

When precision and reliability is key in projects like these, Kozak Micro Adjusters stands out as your trusted supplier of fine adjustment screws. We offer a wide range of products with various options for thread pitch and screw thread sizes, ensuring you will find the perfect fit for your project.

Some of our most popular product offerings include:

Not finding the screw you need in the correct screw thread size? We also offer custom screws that are tailored to your specific needs. Whether your application requires nonstandard thread pitches or screw lengths, our expert team will work closely with you to develop the perfect solution.

Just reach out to our professionals today to get started with your custom order!

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